HDPE, LDPE and LLDPE: bin liner materials and thickness explained

Two bin liners of the same thickness can differ greatly in strength depending on the material. This page explains the three common polyethylene grades, how to convert thickness units, and how to choose a thickness for the job.

Thickness units

Micron and mil: reading a thickness specification

Thickness is quoted in different units in different regions. HDPE liners in Asia and Europe are usually quoted in microns, while LDPE and LLDPE liners in the USA and Canada are usually quoted in mils.

Unit Definition Common in
micron(µm) 1/1000 of a millimetre Asia and Europe; the standard unit for HDPE liners
mil 1/1000 of an inch, equal to 25.4 microns USA and Canada; common for LDPE and LLDPE liners

Microns and mils cannot be compared directly across materials: a 6 micron HDPE liner and a 0.6 mil LDPE liner are entirely different products.

Materials

The three common polyethylene grades

All three are polyethylene. The difference lies in how much the molecular chains branch, which changes both the thickness needed for a given load and the jobs each grade suits.

HDPE (high-density polyethylene)

Few side branches on the molecular chain give a tightly packed structure, so it can be made thinner and still hold its strength. It looks frosty and stiff with a slight crinkle, and is usually quoted in microns.

Best for: paper, packaging, and office or bathroom waste — the most economical option.

LDPE (low-density polyethylene)

More side branches make it soft and stretchy with good puncture resistance. It looks clear and glossy and is usually quoted in mils, needing a thicker film for the same load.

Best for: sharp objects, construction debris, and industrial or wet waste — heavier and irregular loads.

LLDPE (linear low-density polyethylene)

It sits between the two, combining tensile strength with puncture resistance and stretching well under load, which makes it the general-purpose choice for mixed waste.

Best for: offices, restaurants and institutions where the waste type varies.

Comparison

The three grades compared

Property HDPE LDPE LLDPE
Tensile strength Higher Medium Higher
Puncture resistance Lower High Medium-high
Stretch Low High Medium
Appearance Frosty, stiff Clear, soft, glossy Translucent, soft
Usual unit micron(µm) mil mil
Typical thickness 6–22 µm 0.6–6 mil Depends on the application

Choosing a thickness

Thickness by application

Thickness is a trade-off between strength and cost. The grades below are common, but the right choice still depends on the load, the type of waste and how often the liner is changed.

Grade Thickness (micron) Thickness (mil) Typical use
Light duty 10–20 µm 0.4–0.8 mil Offices, bathrooms and paper waste
Medium duty 25–35 µm 1.0–1.4 mil General mixed waste
Heavy duty 40–80 µm 1.6–3.2 mil Industrial waste and wet waste
Industrial 75 µm or above 3 mil or above Construction and building debris

Load ratings

Gauge and drop tests

Some markets quote thickness in gauge and state the weight a liner can hold as a drop test. Gauge is not defined consistently between manufacturers, so the same gauge can mean a different thickness from one supplier to the next.

Grade Typical gauge Typical drop test
Light duty ~71 5–10 kg
Medium duty ~87–120 10–15 kg
Heavy duty ~106–120 15–20 kg
Extra heavy duty ~177–180 20–25 kg
Super heavy duty ~236 25 kg

Wheelie bin liners are designed to line a bin rather than to be lifted when full, so a drop test figure is not normally quoted.

Resin

Virgin, recycled and filled resin

At the same thickness, the resin blend also affects real-world strength. These three points are worth confirming before you order.

  • Virgin resin: better sealing, strength and clarity. Often required for food service, healthcare and export use.
  • Recycled resin: lower cost, suitable for general waste collection.
  • Calcium carbonate filler (CaCO₃): reduces raw material cost but lowers strength and consistency — ask for the filler ratio.

Requesting a quote

Four details that make a quote more accurate

  • Use: what waste will go in it, and whether it contains sharps or moisture.
  • Size: the liner dimensions, or the bin capacity and shape.
  • Thickness: specified in micron or mil, and whether it has been converted.
  • Quantity and colour: expected order volume, and whether you need colour coding or printed logos.

FAQ

Materials and thickness: common questions

HDPE has fewer side branches, so it is stiffer with higher tensile strength but weaker puncture resistance. It is usually quoted in microns and suits light waste such as paper. LDPE has more side branches, so it is soft and stretchy with good puncture resistance. It is usually quoted in mils and suits sharp objects, construction debris and wet waste.

Tell us the size, thickness, colour and quantity you need

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